Detecting Registration Marks on Labels

During product packaging, labels are printed on a continuous web. The web must be precisely cut to ensure correct placement on containers. This is a high-speed process with frequent changeovers, and misplaced labels will result in costly delays and waste.

Description

Banner’s R58 high-speed, low-contrast expert registration sensor detects subtle registration marks on the labels as they pass at high speed—ensuring the label is cut at precisely the right moment for correct label placement.

To accommodate frequent changeovers, the sensor is designed with LED color options—which automatically change depending which color best optimizes contrast. Three easy-to-use teach options, including dynamic, static using push buttons, and remote switch means the R58E can readily, and cost-effectively adapt, to changing product lines.

An 8-segment bar graph display provides immediate feedback for teach and signal strength. The fast 10 kHz switching frequency and 15 microsecond repeatability ensure reliability in high-speed operations. Additionally, the rugged metal housing and high-quality acrylic lens are designed to handle ambient electrical noise and vibration from presses and die cutting machinery.

Alternatives:
*R58B: The same R58 Expert with a simplified interface and Fast Teach
*R58A: A cost-effective, simple-to-use version of the R58 Expert with one LED color and a potentiometer adjustment
*R55F: An expert fiber optic registration sensor with five LED color options, including red, green, blue, white and infrared

R58A Registration Mark Sensors

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R58 Registration Mark Sensors

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R58B Expert Registration Mark Sensors

The R58B registration mark sensor reduces complexity and increases speed of teaching the mark and the background, and reduces operator training and product change over time.

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R58E Expert Registration Mark Sensors

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