Monitoring Power Use to Avoid Peak Use Charges

Large manufacturers often rack up large energy bills; in addition to large bills, peak use penalties can also add up.

To respond to these surcharges, manufacturers can install a "smart" power system to keep the power efficiency between 95 and 100%. The plant’s power is oftentimes switched through many large banks of capacitors located away from the building. The data collection for the system is usually done manually only a few times a day. Real-time data acquisition is nearly impossible under this system.


A SureCross DX80 wireless system can be installed to make the system work better. The DX80 Node accepts a signal from the PLC operating the smart power system that shows which capacitors are being used.

The signals are transmitted to a DX80 Gateway installed in a visible location. The Gateway uses EZ-LIGHT Tower Lights to indicate which capacitors are being used and an alarm to notify personnel when energy use drifts outside the desired range.

SureCross DX80 Gateways

A master communication device used to control and initiate commands to other devices in a wireless network.

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SureCross DX80 FlexPower Nodes with Discrete I/O

Discrete I/O Node provides sensing capability in a remote area and communicates data back to a Gateway.

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TL50 General Purpose Tower Light

Self-contained tower light indicators use long-lasting LED technology, are simple to install, and provide highly visible operator guidance and equipment indication.

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"No more costly wiring runs"

“I’m delighted with Banner’s SureCross wireless system. It gives us comprehensive monitoring and control in previously inaccessible locations. And it’s easy to expand and relocate as needed.”

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